Explore the Exceptional ERNiCrMo-3 Nickel Alloy Welding Wire
Comprehensive Product Introduction
1. Precision-Crafted Chemical Composition
The ERNiCrMo-3 (AWS A5.14) stands out as a masterful blend of nickel-chromium-molybdenum alloy, meticulously controlled for outstanding high performance:
- Dominant Elements: Nickel (Ni: 58-62%), Chromium (Cr: 20-23%), Molybdenum (Mo: 8-10%), Niobium (Nb: 3.15-4.15%) – forming a solid foundation.
- Controlled Impurities: Minimal iron (Fe ≤1.0%), sulfur (S ≤0.02%), and phosphorus (P ≤0.015%) significantly reduce cracking possibilities, ensuring reliability.
-
| Element |
content (wt%) |
| Nickel (Ni) |
≥58.0 |
| Chromium (Cr) |
20.0-23.0 |
| Iron (Fe) |
≤ 5.00 |
| Manganese (Mn) |
≤ 5.00 |
| Silicon (Si) |
≤ 0.50 |
| Carbon (C) |
≤ 0.10 |
| Copper (Cu) |
≤ 0.50 |
| Molybdenum (Mo) |
8.0-10.0 |
| Aluminum (Al) |
≤ 0.4 |
| Titanium (Ti) |
≤ 0.4 |
2. Robust Mechanical Properties
- Impressive Tensile Strength: ≥760 MPa, demonstrating durability and resilience.
- Reliable Yield Strength: ≥420 MPa, ensuring consistent performance under stress.
- Superior Elongation: ≥27%, providing excellent ductility.
- Impact Toughness: Outstanding resistance to fatigue and stress corrosion cracking; suitable for a range of temperatures from cryogenic to high heat applications.
3. Essential Physical Properties
- Density: Measured at 8.4 g/cm³, an indicator of its compact and robust structure.
- Wide Melting Range: 1290-1350°C, adaptable to varied thermal conditions.
- Intricate Structure: Features a face-centered cubic lattice, transitioning gracefully to stable Ni3(Nb,Ti) phases post heat treatment around ~650°C.
4. Distinctive Key Features
- Exceptional Corrosion Resistance: Provides superb defense against pitting, crevice corrosion, and stress corrosion cracking in challenging chloride, acidic, and marine settings.
- Unwavering High-Temperature Stability: Retains remarkable strength and oxidation resistance up to 1800°F (982°C), ideal for extreme environments.
- Incredible Versatility: Perfectly suited for welding diverse metals, such as carbon steel to nickel alloys, and for surface cladding applications.
5. Versatile Welding Process Compatibility
- Diverse Methods: Seamlessly compatible with TIG (GTAW), MIG (GMAW), submerged arc (SAW), and plasma arc welding techniques.
- Optimal Shielding Gas: Utilize argon or argon-helium mixtures for TIG/MIG; INCOFLUX 7 flux is recommended for SAW.
- Variety of Wire Diameters: Available in 0.8-3.2 mm (spooled or straight rods), catering to diverse welding needs.
6. Broad Applications
- Wide-Ranging Industries: Vital for aerospace (engine components, exhaust systems), chemical processing (reactors, pipelines), marine (valves, seawater systems), and oil/gas sectors (wellhead equipment).
- Materials Skillfully Welded: Compatible with INCONEL 625, INCOLOY 825, 20alloy, 9% Ni steel, and even disparate combinations like nickel alloys to stainless steel.
7. Unmatched Standards & Certifications
- AWS/ASME Compliance: Meets the rigorous standards of AWS A5.14, ASME SFA-5.14, and UNS N06625.
- Leading Certifications: Accredited by ABS, NADCAP, and ISO 18274, ensuring reliability for critical industries.
8. Handling & Storage
- Moisture Control: Ensure optimal storage in dry environments; copper-coated variants further enhance conductivity.
- Pre-Weld Prep: Thoroughly clean surfaces of oil, rust, and moisture. Employ low heat input to effectively prevent embrittlement.
9. Packaging & Availability
- Packaging: Available in spools (5-15 kg) or straight rods for versatile use.
- Lead Time: Generally dispatched within 3-15 days, subject to order quantity.
Summary: ERNiCrMo-3 represents a superior choice in welding wire, engineered for challenging environments, offering exceptional mechanical strength, outstanding corrosion resistance, and versatility across various industries.
Our advantages
1. Technological leadership: Pioneering breakthroughs in proprietary formulas and innovative processes.
Exclusive alloy formula: Backed by a Dutch invention patent (patent number: 2029411), it achieves remarkable equilibrium between corrosion resistance (salt spray test ≥ 1000 hours) and high temperature strength (tensile strength ≥ 790MPa) by meticulously tuning the nickel chromium molybdenum ratio (Ni ≥ 58%, Cr 20-23%, Mo 8-10%), surpassing ASTM B166 standards.
Advanced process guarantee: Utilizing dual metallurgical process (VIM+ESR) and nano polishing technology, ensuring a pristine welding wire composition, surface smoothness Ra ≤ 0.2 μ m, with precision tolerance control of ± 0.001mm, ideally suited for high-precision automated welding requirements.
2. Full scenario technical barriers: Designed to meet high-end manufacturing challenges.
Extreme environmental coverage: Whether it's deep-sea equipment (seawater corrosion resistance) or aircraft engines (1000 ° C high-temperature creep resistance), it withstands the rigorous conditions in sectors like petrochemicals, nuclear power, and new energy.
Multi functional compatibility: Facilitates the welding of dissimilar metals (e.g., nickel-based alloys, stainless steel, 9% Ni steel overlay welding), ensuring uniform and stable weld formation, reducing hot crack sensitivity by 40%, thereby lowering subsequent processing costs.
3. Flexible production and full cycle service
Customization capability: With nearly two decades of technological expertise, we offer adaptable solutions for non-standard specifications (diameter 0.6-4.0mm) and bespoke coatings, with a response cycle reduced to just 3 days.
Dual guarantee of delivery and quality control:
Stable production: Our fully automated production line delivers a monthly capacity of 100 tons, with regular orders shipped within 15 days and an on-time delivery rate of ≥ 98%.
Quality commitment: We conduct 12 rigorous quality inspection processes from raw materials to finished products, ensuring a defect rate below 0.05%, and have achieved ISO 9001, CE, and other certifications.
Worry free after-sales service:
Enjoy a 24-month extended warranty, with a 48-hour global technical response time.
We offer comprehensive welding process package development, technical guidance, and quality traceability services.
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Optimization Explanation
1.Structured layering: Integrate 'technological leadership' with 'unique formula technology' and organize them logically under 'technology scene service', spotlighting the closed-loop advantages from research and development to execution.
2. Data quantification: Include explicit quantifiable metrics such as patent numbers, performance parameters, and defect rates to enhance credibility.
3. Scenario based expression: Clearly delineate the real-world application value of the product in industries like petrochemicals and nuclear power, and emphasize technical barriers.
4. Service Differentiation: Enhance our tailor-made customization capabilities and enrich our after-sales terms to fortify the competitive edge with unparalleled 'quick response & long-term guarantee' services.
Other Major Products in the Same Category
| AWS A5.4 |
ERNi-1 |
ERNiCu-7 |
ERNiCr-3 |
ERNiCrFe-5 |
ERNiCrMo-3 |
ERNiCrMo-4 |
ERNiFeCr-1 |
Tensile Strength
(N/mm2) |
514 |
541 |
671 |
651 |
819 |
729 |
602 |
Elongation
(%) |
44 |
39 |
41 |
45 |
39 |
45 |
33 |
| C |
0.02 |
0.02 |
0.03 |
0.06 |
0.037 |
0.012 |
0.02 |
| Mn |
0.24 |
3.21 |
3.05 |
0.51 |
0.06 |
0.5 |
0.5 |
| Si |
0.34 |
0.68 |
0.12 |
0.14 |
0.11 |
0.01 |
0.11 |
| P |
0.34 |
1.53 |
2.4 |
1.99 |
3.37 |
0.23 |
0.81 |
| Ti |
0.34 |
1.53 |
/ |
/ |
/ |
/ |
0.81 |
| S |
0.14 |
0.47 |
1.41 |
6.82 |
3.9 |
5.4 |
28.24 |
| Cr |
/ |
/ |
19.86 |
14.79 |
21.55 |
15.9 |
22.61 |
| Ni |
95.5 |
65.68 |
72.8 |
75.06 |
61.65 |
REM |
42.91 |
| Cu |
0.01 |
REM |
0.03 |
0.03 |
/ |
/ |
/ |
| Mo |
0.01 |
REM |
0.03 |
0.03 |
8.49 |
16 |
2.67 |
| Nb |
/ |
|
2.4 |
1.99 |
3.37 |
/ |
|
| V |
/ |
|
|
|
|
0.23 |
|
| Fe |
0.14 |
0.47 |
1.41 |
6.82 |
3.9 |
5.4 |
28.24 |
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