ERNiCrMo-3 Nickel Alloy Welding Wire for Aerospace Applications

• Customization: Available
• Type: Casting Wire
• Material: Nickel / Nickel Alloy
• Model NO.: ERNiCrMo-3
• Flux Containing: Not Containing Flux
• Slag Characteristic: Acidic
• Extended Length: <10mm
• Standards: AWS A5.14 (nickel-alloy electrodes/rods), ASTM B56
• Certifications: ISO 18274, NADCAP
• Processes: MIG (GMAW), TIG (GTAW), SAW (submerged arc welding
• Uses: Cladding, overlay, high-stress joints, or cryogeni
• Transport Package: 1kg/5kg/15kg/Spool(Tube)
• Specification: 0.6/0.8/1.0/1.2/1.6/2.0/2.5/3.2/4.0mm
• Trademark: Jiuzhou
• Origin: China
• HS Code: 7505220000
• Production Capacity: 200000kg/Year

Product Description

ERNiCrMo-3 Nickel Alloy Welding Wire
1. Chemical Composition
ERNiCrMo-3 (AWS A5.14) is a meticulously engineered nickel-chromium-molybdenum alloy, boasting impeccable elemental precision to deliver unrivaled high performance:

• Primary Elements: Nickel (Ni: 58-62%), Chromium (Cr: 20-23%), Molybdenum (Mo: 8-10%), Niobium (Nb: 3.15-4.15%)
• Impurities: Featuring ultra-low iron (Fe ≤1.0%), sulfur (S ≤0.02%), and phosphorus (P ≤0.015%), this composition is designed to significantly minimize cracking risks.

2. Mechanical Properties

• Tensile Strength: Impressively ≥760 MPa, ensuring robust performance under stress.
• Yield Strength: ≥420 MPa, providing formidable resistance before deformation.
• Elongation: ≥27%, offering considerable flexibility and adaptability in various applications.
• Impact Toughness: Exhibiting high resistance to fatigue and stress corrosion cracking, this wire is ideal for applications ranging from cryogenic to high temperatures.

3. Physical Properties

• Density: 8.4 g/cm³, providing a solid foundation for structural applications.
• Melting Range: 1290-1350°C, suitable for a wide array of thermal environments.
• Structure: Featuring a face-centered cubic lattice, with transformation to stable Ni3(Nb,Ti) phases after precise heat treatment around ~650°C.

4. Key Features

• Corrosion Resistance: Offers exceptional resistance to pitting, crevice corrosion, and stress corrosion cracking, even in challenging chloride, acidic, and marine environments.
• High-Temperature Stability: Withstands and maintains both strength and oxidation resistance at temperatures up to 1800°F (982°C).
• Versatility: Perfectly suited for welding dissimilar metals, such as carbon steel to nickel alloys, and for surface cladding.

5. Welding Process Compatibility

• Methods: Compatible across several techniques: TIG (GTAW), MIG (GMAW), submerged arc (SAW), and plasma arc welding.
• Shielding Gas: Utilizes argon or argon-helium mixtures for TIG/MIG processes; INCOFLUX 7 flux is recommended for SAW.
• Wire Diameters: Available in diameters ranging from 0.8-3.2 mm, in both spooled or straight rod forms.

6. Applications

• Industries: Widely used in aerospace (engine components, exhaust systems), chemical processing (reactors, pipelines), marine (valves, seawater systems), and oil/gas (wellhead equipment) sectors.
• Materials Welded: Compatible with materials like INCONEL 625, INCOLOY 825, 20alloy, 9% Ni steel, and various dissimilar combinations such as nickel alloys to stainless steel.

7. Standards & Certifications

• AWS/ASME: This product adheres to AWS A5.14, ASME SFA-5.14, and UNS N06625 standards, ensuring superior quality and reliability.
• Certifications: Certified by ABS, NADCAP, and ISO 18274, meeting the stringent requirements of critical industries.

8. Handling & Storage

• Moisture Control: Ensure your materials are preserved in optimal conditions by storing them in a dry environment. The copper-coated variants not only enhance conductivity but also provide added protection against moisture infiltration.
• Pre-Weld Prep: Begin with a thorough cleaning of all surfaces to eliminate any traces of oil, rust, and moisture, ensuring a pristine base for welding. Employ low heat input techniques to prevent metal embrittlement and maintain the integrity of your welds.

9. Packaging & Availability

• Packaging: Available in flexible packaging options such as spools ranging from 5 to 15 kilograms or straight rods, ensuring convenience and suitability for various industrial applications.
• Lead Time: Expect swift delivery with shipments typically dispatched within 3 to 15 days, contingent on order quantity, ensuring your projects proceed without delay.

Summary: The ERNiCrMo-3 is a top-tier welding wire specifically engineered for the most demanding environments. It effortlessly combines superior mechanical strength, outstanding corrosion resistance, and remarkable versatility, making it an ideal choice across a spectrum of industries.

Product Description

AWS A5.4	ERNi-1	ERNiCu-7	ERNiCr-3	ERNiCrFe-5	ERNiCrMo-3	ERNiCrMo-4	ERNiCrMo-7
TS(N/mm^2)	460	541	671	560	790	729	780
EL(%)	30	39	39	30	43	33	35
C	0.02	0.02	0.03	0.03	0.0037	0.002	0.05
Mn	0.3	1.7	3.05	1	0.03	0.12	0.6
Si	0.16	0.44	0.37	0.04	0.029	0.07	0.02
P	0.0012	0.007	/	0.004	0.003	0.003	0.003
Ti	2.3	/	0.01	/	0.088	/	/
S	0.005	0.008	/	0.002	0.001	0.0015
Cr	/	/	19.86	15.7	21.95	15.9	16.7
Ni	96.5	65.68	72.8	75.06	64.65	REM	REM
Cu	/	REM	0.06	0.03	0.009	0.008	/
Mo	/	/	/	0.03	9.04	15.9	15.8
Nb	/	/	2.4	2.3	3.61	/	/
V	/	/	/	/	/	0.01	/
Fe	/	0.7	0.23	7.9	0.19	4.12	2.2