ERNiCrMo-3 Nickel Alloy Welding Wire
Product Introduction
1. Chemical Composition
ERNiCrMo-3 (AWS A5.14) is a meticulously crafted nickel-chromium-molybdenum alloy, renowned for its high precision in elemental composition, ensuring unmatched performance in demanding conditions:
- Primary Elements: Nickel (Ni: 58-62%), Chromium (Cr: 20-23%), Molybdenum (Mo: 8-10%), Niobium (Nb: 3.15-4.15%)
- Impurities: Minimal impurities with low iron (Fe ≤1.0%), sulfur (S ≤0.02%), and phosphorus (P ≤0.015%) effectively reducing the risk of cracking.
-
| Element |
content (wt%) |
| Nickel (Ni) |
≥58.0 |
| Chromium (Cr) |
20.0-23.0 |
| Iron (Fe) |
≤ 5.00 |
| Manganese (Mn) |
≤ 5.00 |
| Silicon (Si) |
≤ 0.50 |
| Carbon (C) |
≤ 0.10 |
| Copper (Cu) |
≤ 0.50 |
| Molybdenum (Mo) |
8.0-10.0 |
| Aluminum (Al) |
≤ 0.4 |
| Titanium (Ti) |
≤ 0.4 |
2. Mechanical Properties
- Tensile Strength: ≥760 MPa, ensuring excellent durability and resilience.
- Yield Strength: ≥420 MPa, providing substantial resistance to deformation under stress.
- Elongation: ≥27%, offering superior ductility for diverse applications.
- Impact Toughness: Exhibits outstanding resistance to fatigue and stress corrosion cracking, making it ideal for applications ranging from cryogenic to high-temperature environments.
3. Physical Properties
- Density: 8.4 g/cm³, a testament to its robust and compact composition.
- Melting Range: 1290-1350°C, suitable for high-temperature operations.
- Structure: Features a face-centered cubic lattice, transitioning to stable Ni3(Nb,Ti) phases post heat treatment at approximately 650°C.
4. Key Features
- Corrosion Resistance: Outstanding resistance to pitting, crevice corrosion, and stress corrosion cracking, making it highly suitable for chloride, acidic, and marine environments.
- High-Temperature Stability: Retains its strength and oxidation resistance at temperatures up to 1800°F (982°C), ensuring reliability in extreme conditions.
- Versatility: Ideal for welding dissimilar metals such as carbon steel to nickel alloys, and perfect for surface cladding.
5. Welding Process Compatibility
- Methods: Compatible with a variety of welding techniques including TIG (GTAW), MIG (GMAW), submerged arc (SAW), and plasma arc welding, offering flexibility in application.
- Shielding Gas: Utilizes argon or argon-helium mixtures for TIG/MIG; INCOFLUX 7 flux is recommended for SAW to enhance weld quality.
- Wire Diameters: Available in diameters of 0.8-3.2 mm, in both spooled or straight rod forms, to suit varying welding needs.
6. Applications
- Industries: Widely used across diverse industries such as aerospace (engine components, exhaust systems), chemical processing (reactors, pipelines), marine (valves, seawater systems), and oil/gas (wellhead equipment).
- Materials Welded: Capable of welding a variety of materials including INCONEL 625, INCOLOY 825, 20alloy, 9% Ni steel, and complex dissimilar combinations like nickel alloys to stainless steel, ensuring versatility and adaptability in use.
7. Standards & Certifications
- AWS/ASME: Fully compliant with AWS A5.14, ASME SFA-5.14, and UNS N06625 standards, guaranteeing quality and reliability.
- Certifications: Holds prestigious certifications such as ABS, NADCAP, and ISO 18274, affirming its suitability for critical industries.
8. Handling & Storage
- Moisture Control: Ensure your Inconel 625 Welding Wire is stored in impeccably dry conditions. Opt for copper-coated variants to significantly enhance conductivity and overall performance.
- Pre-Weld Prep: Prioritize surface cleanliness by meticulously removing oil, rust, and moisture. Employ a low heat input strategy to prevent embrittlement and secure optimal welding results.
9. Packaging & Availability
- Packaging: Available in versatile spools ranging from 5-15 kg or as precise straight rods, tailored for your specific needs.
- Lead Time: Promptly ships within 3-15 days, contingent upon order quantity, ensuring a seamless and timely delivery.
Summary: ERNiCrMo-3 is an exquisite welding wire designed to excel in extreme environments. It harmoniously blends formidable mechanical strength, outstanding corrosion resistance, and unparalleled adaptability across a multitude of industries.
Our advantages
1. Technological leadership: breakthroughs in patented formulas and processes
Exclusive alloy formula: Backed by the prestigious Dutch invention patent (patent number: 2029411), this formula achieves an unparalleled balance of corrosion resistance, verified by a salt spray test lasting over 1000 hours, and exceptional high-temperature strength boasting a tensile strength of ≥ 790MPa. This is accomplished by the precise modulation of nickel, chromium, and molybdenum ratios (Ni ≥ 58%, Cr 20-23%, Mo 8-10%)—outperforming the ASTM B166 standard.
Advanced process guarantee: Utilizing the cutting-edge dual metallurgical process (VIM+ESR) and pioneering nano polishing technology, we ensure a composition of welding wire that is pure and surfaces that are exceptionally smooth with Ra ≤ 0.2 μm. This allows for precise tolerance control of ± 0.001mm, making it an ideal choice for high-precision automated welding applications.
2. Full scenario technical barriers: adapting to high-end manufacturing needs
Extreme environmental coverage: From deep-sea equipment, where it resists the corrosive effects of seawater, to aircraft engines, where it withstands high-temperature creep at 1000 ° C, this product meets the rigorous demands across sectors like petrochemicals, nuclear power, and new energy.
Multi-functional compatibility: Enables welding of dissimilar metals, such as nickel-based alloys to stainless steel and 9% Ni steel overlay welding. This results in uniform, stable weld formations while reducing hot crack sensitivity by 40%, thereby cutting down subsequent processing costs.
3. Flexible production and full cycle service
Customization capability: With nearly 20 years of technological expertise, we provide flexible solutions in non-standard specifications (diameter 0.6-4.0mm) and special coatings, with a response cycle compressed to just 3 days.
Dual guarantee of delivery and quality control:
Stable production: Featuring a fully automated production line, our capacity achieves 100 tons monthly, with regular orders reliably delivered within 15 days, boasting an on-time rate of ≥ 98%.
Quality commitment: Employing 12 rigorous quality inspection processes from raw materials to finished goods, we maintain a defect rate of less than 0.05% and uphold certifications such as ISO 9001 and CE.
Worry-free after-sales service:
Enjoy a 24-month ultra-long warranty and a swift 48-hour global technical response.
Benefit from our comprehensive welding process package development, technical guidance, and quality traceability services.
________________________________________
Optimization Explanation
1.Structured layering: Seamlessly integrate 'technological leadership' with 'unique formula technology', systematically layering them under the framework of 'technology scene service', to highlight a holistic advantage from innovation to realization.
2. Data quantification: Enhance reliability by incorporating definitive metrics like patent numbers, performance parameters, and defect rates.
3. Scenario-based expression: Clearly delineate the product's real-world value in industries like petrochemicals and nuclear power, emphasizing technical barriers.
4. Service differentiation: Enhance and refine our customization capabilities, offering tailored solutions that meet specific customer needs. In addition, elevate our after-sales terms to provide unmatched support. This strategic focus strengthens our competitive edge with a 'quick response & long-term guarantee' promise that assures clients of our unwavering commitment to their satisfaction.
Other major products in the same category
| AWS A5.4 |
ERNi-1 |
ERNiCu-7 |
ERNiCr-3 |
ERNiCrFe-5 |
ERNiCrMo-3 |
ERNiCrMo-4 |
ERNiFeCr-1 |
Tensile Strength
(N/mm2) |
514 |
541 |
671 |
651 |
819 |
729 |
602 |
Elongation
(%) |
44 |
39 |
41 |
45 |
39 |
45 |
33 |
| C |
0.02 |
0.02 |
0.03 |
0.06 |
0.037 |
0.012 |
0.02 |
| Mn |
0.24 |
3.21 |
3.05 |
0.51 |
0.06 |
0.5 |
0.5 |
| Si |
0.34 |
0.68 |
0.12 |
0.14 |
0.11 |
0.01 |
0.11 |
| P |
0.34 |
1.53 |
2.4 |
1.99 |
3.37 |
0.23 |
0.81 |
| Ti |
0.34 |
1.53 |
/ |
/ |
/ |
/ |
0.81 |
| S |
0.14 |
0.47 |
1.41 |
6.82 |
3.9 |
5.4 |
28.24 |
| Cr |
/ |
/ |
19.86 |
14.79 |
21.55 |
15.9 |
22.61 |
| Ni |
95.5 |
65.68 |
72.8 |
75.06 |
61.65 |
REM |
42.91 |
| Cu |
0.01 |
REM |
0.03 |
0.03 |
/ |
/ |
/ |
| Mo |
0.01 |
REM |
0.03 |
0.03 |
8.49 |
16 |
2.67 |
| Nb |
/ |
|
2.4 |
1.99 |
3.37 |
/ |
|
| V |
/ |
|
|
|
|
0.23 |
|
| Fe |
0.14 |
0.47 |
1.41 |
6.82 |
3.9 |
5.4 |
28.24 |
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