ERNiCrMo-3 Filler Wire for High-Temperature Nickel Alloy Welding

Product Details
Customization: Available
Type: Casting Wire
Material: Nickel / Nickel Alloy
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  • ERNiCrMo-3 Filler Wire for High-Temperature Nickel Alloy Welding
  • ERNiCrMo-3 Filler Wire for High-Temperature Nickel Alloy Welding
  • ERNiCrMo-3 Filler Wire for High-Temperature Nickel Alloy Welding
  • ERNiCrMo-3 Filler Wire for High-Temperature Nickel Alloy Welding
  • ERNiCrMo-3 Filler Wire for High-Temperature Nickel Alloy Welding
  • ERNiCrMo-3 Filler Wire for High-Temperature Nickel Alloy Welding
  • Overview
  • Product Description
Overview

Basic Info.

Model NO.
ERNiCrMo-3
Flux Containing
Not Containing Flux
Slag Characteristic
Acidic
Extended Length
<10mm
Standards
AWS A5.14 (nickel-alloy electrodes/rods), ASTM B56
Certifications
ISO 18274, NADCAP
Processes
MIG (GMAW), TIG (GTAW), SAW (submerged arc welding
Uses
Cladding, overlay, high-stress joints, or cryogeni
Transport Package
1kg/5kg/15kg/Spool(Tube)
Specification
0.6/0.8/1.0/1.2/1.6/2.0/2.5/3.2/4.0mm
Trademark
Jiuzhou
Origin
China
HS Code
7505220000
Production Capacity
200000kg/Year

Product Description

ERNiCrMo-3 Nickel Alloy Welding Wire: Unleash the true power of precision with ERNiCrMo-3, the ultimate solution for high-temperature nickel alloy welding.
1. Chemical Composition: Crafted with exacting precision, our welding wire features a meticulously controlled chemical composition to elevate your work.
ERNiCrMo-3 (AWS A5.14) is a nickel-chromium-molybdenum alloy with precise elemental control to ensure high performance: A marvel of metallurgy, this filler wire delivers exceptional strength and resilience.

  • Primary Elements: The heart of our alloy, engineered for excellence.: Nickel (Ni: 58-62%), Chromium (Cr: 20-23%), Molybdenum (Mo: 8-10%), Niobium (Nb: 3.15-4.15%): These elements combine to create unparalleled durability and resistance.
  • Impurities: A minimal presence of impurities ensures reliability.: Low iron (Fe ≤1.0%), sulfur (S ≤0.02%), and phosphorus (P ≤0.015%) to minimize cracking risks: Experience peace of mind with minimized risks of cracking.
2. Mechanical Properties: Experience unmatched performance with these superior mechanical properties.
  • Tensile Strength: Built to withstand, this wire boasts an impressive capacity.: ≥760 MPa: Demonstrating remarkable tensile strength for demanding applications.
  • Yield Strength: Reliably resilient, tailored for robust requirements.: ≥420 MPa: Ensuring structural integrity under pressure.
  • Elongation: Flexibility that doesn't compromise on strength.: ≥27%: Designed to stretch and adapt while maintaining toughness.
  • Impact Toughness: Exceptional durability for critical conditions.: High resistance to fatigue and stress corrosion cracking, suitable for cryogenic to high-temperature applications: Perfectly engineered to thrive in extreme environments.
3. Physical Properties: Discover the remarkable physical attributes that set this product apart.
  • Density: The foundation of our alloy's structural integrity.: 8.4 g/cm³: A dense composition that provides strength and stability.
  • Melting Range: Meticulously crafted to withstand heat.: 1290-1350°C: Engineered for environments that demand high-temperature resilience.
  • Structure: Designed for enduring stability and performance.: Face-centered cubic lattice, transitioning to stable Ni3(Nb,Ti) phases after heat treatment at ~650°C: A robust structure ensuring long-term reliability.
4. Key Features: Discover the distinctive features that make this product exceptional.
  • Corrosion Resistance: Unmatched protection against the harshest conditions.: Excellent resistance to pitting, crevice corrosion, and stress corrosion cracking in chloride, acidic, and marine environments: Guarding your work against the elements.
  • High-Temperature Stability: Excellence that stands the test of heat.: Maintains strength and oxidation resistance up to 1800°F (982°C): Performance that endures the most demanding conditions.
  • Versatility: Flexibility in application, without compromising on quality.: Suitable for welding dissimilar metals (e.g., carbon steel to nickel alloys) and surface cladding: Adaptable solutions for complex tasks.
5. Welding Process Compatibility: Seamlessly integrates into your existing processes.
  • Methods: Compatibility that expands your possibilities.: Compatible with TIG (GTAW), MIG (GMAW), submerged arc (SAW), and plasma arc welding: A versatile choice for diverse welding methods.
  • Shielding Gas: Tailored for optimal protection during welding.: Argon or argon-helium mixtures for TIG/MIG; INCOFLUX 7 flux recommended for SAW: Ensures superior shielding and weld quality.
  • Wire Diameters: Fits perfectly with your specific welding needs.: 0.8-3.2 mm (spooled or straight rods): Offering a range of options to suit various applications.
6. Applications: Diverse applications across multiple industries demonstrate its versatility.
  • Industries: A trusted choice for leading sectors.: Aerospace (engine components, exhaust systems), chemical processing (reactors, pipelines), marine (valves, seawater systems), and oil/gas (wellhead equipment): Essential for industries that demand performance.
  • Materials Welded: A powerhouse for diverse welding scenarios.: INCONEL 625, INCOLOY 825, 20alloy, 9% Ni steel, and dissimilar combinations (e.g., nickel alloys to stainless steel): Masterfully engineered for a wide array of materials.
7. Standards & Certifications: Committed to meeting exemplary industry standards and certifications.
  • AWS/ASME: Certified for excellence and compliance.: Compliant with AWS A5.14, ASME SFA-5.14, and UNS N06625: Assurance of quality and reliability.
  • Certifications: Recognized by industry-leading authorities.: ABS, NADCAP, and ISO 18274 for critical industries: A testament to our dedication to safety and quality.
8. Handling & Storage: Proper handling and storage ensure the wire's longevity and performance.
  • Moisture Control: For optimal performance, ensure materials are stored in dry, climate-controlled conditions. The copper-coated variants offer enhanced conductivity, elevating your welding efficiency to new heights.
  • Pre-Weld Preparation: Ensure welding surfaces are meticulously cleaned of oil, rust, and moisture. Employ low heat input strategies to prevent embrittlement and maintain the integrity of your weld.
9. Packaging & Availability
  • Packaging Options: Available in convenient spools ranging from 5 to 15 kg or as straight rods, catering to various project scales and requirements.
  • Lead Time: Orders typically ship within a swift timeframe of 3 to 15 days, contingent upon the quantity ordered, ensuring timely delivery to meet your project deadlines.

Summary: ERNiCrMo-3 is a premium-grade filler wire designed for high-temperature, nickel alloy welding in extreme environments. It boasts superior mechanical properties, exceptional corrosion resistance, and unparalleled adaptability across diverse industries, making it a versatile choice for your welding needs.
ERNiCrMo-3 Filler Wire for High-Temperature Nickel Alloy WeldingERNiCrMo-3 Filler Wire for High-Temperature Nickel Alloy WeldingERNiCrMo-3 Filler Wire for High-Temperature Nickel Alloy WeldingERNiCrMo-3 Filler Wire for High-Temperature Nickel Alloy WeldingERNiCrMo-3 Filler Wire for High-Temperature Nickel Alloy Welding

Product Description


AWS A5.4 ERNi-1 ERNiCu-7 ERNiCr-3 ERNiCrFe-5 ERNiCrMo-3 ERNiCrMo-4 ERNiCrMo-7
TS(N/mm2) 460 541 671 560 790 729 780
EL(%) 30 39 39 30 43 33 35
C 0.02 0.02 0.03 0.03 0.0037 0.002 0.05
Mn 0.3 1.7 3.05 1 0.03 0.12 0.6
Si 0.16 0.44 0.37 0.04 0.029 0.07 0.02
P 0.0012 0.007 / 0.004 0.003 0.003 0.003
Ti 2.3 / 0.01 / 0.088 / /
S 0.005 0.008 / 0.002 0.001 0.0015  
Cr / / 19.86 15.7 21.95 15.9 16.7
Ni 96.5 65.68 72.8 75.06 64.65 REM REM
Cu / REM 0.06 0.03 0.009 0.008 /
Mo / / / 0.03 9.04 15.9 15.8
Nb / / 2.4 2.3 3.61 / /
V / / / / / 0.01 /
Fe / 0.7 0.23 7.9 0.19 4.12 2.2

ERNiCrMo-3 Filler Wire for High-Temperature Nickel Alloy Welding

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