ERNiCrMo-3 Nickel Alloy Welding Wire for High-Temperature Applications

• Customization: Available
• Type: Casting Wire
• Material: Nickel / Nickel Alloy
• Model NO.: ERNiCrMo-3
• Flux Containing: Not Containing Flux
• Slag Characteristic: Acidic
• Extended Length: <10mm
• Standards: AWS A5.14 (nickel-alloy electrodes/rods), ASTM B56
• Certifications: ISO 18274, NADCAP
• Processes: MIG (GMAW), TIG (GTAW), SAW (submerged arc welding
• Uses: Cladding, overlay, high-stress joints, or cryogeni
• Transport Package: 1kg/5kg/15kg/Spool(Tube)
• Specification: 0.6/0.8/1.0/1.2/1.6/2.0/2.5/3.2/4.0mm
• Trademark: Jiuzhou
• Origin: China
• HS Code: 7505220000
• Production Capacity: 200000kg/Year

Product Description

ERNiCrMo-3 Nickel Alloy Welding Wire
1. Chemical Composition
ERNiCrMo-3 (AWS A5.14) is a premium nickel-chromium-molybdenum alloy recognized for its meticulous elemental precision, guaranteeing exceptional performance across demanding applications:

• Primary Elements: Nickel (Ni: 58-62%), Chromium (Cr: 20-23%), Molybdenum (Mo: 8-10%), Niobium (Nb: 3.15-4.15%)
• Impurities: Minimally present iron (Fe ≤1.0%), sulfur (S ≤0.02%), and phosphorus (P ≤0.015%) to significantly reduce the potential for cracking.

2. Mechanical Properties

• Tensile Strength: Exhibits strength of ≥760 MPa, ensuring durability under high stress.
• Yield Strength: Demonstrates a yield strength of ≥420 MPa, providing robust support and structural integrity.
• Elongation: Affords an elongation of ≥27%, facilitating flexibility and adaptability in diverse conditions.
• Impact Toughness: Offers remarkable resistance to fatigue and stress corrosion cracking, ideal for environments spanning from cryogenic to high temperatures.

3. Physical Properties

• Density: 8.4 g/cm³, ensuring consistent structural performance.
• Melting Range: 1290-1350°C, suitable for various high-temperature applications.
• Structure: Exhibits a face-centered cubic lattice, transitioning to stable Ni3(Nb,Ti) phases post heat treatment around 650°C, enhancing stability.

4. Key Features

• Corrosion Resistance: Provides outstanding resistance to pitting, crevice corrosion, and stress corrosion cracking, particularly in chloride-rich, acidic, and marine environments.
• High-Temperature Stability: Retains strength and oxidation resistance effectively up to 1800°F (982°C), ensuring reliability in extreme heat conditions.
• Versatility: Ideally suited for welding dissimilar metals such as carbon steel to nickel alloys, as well as surface cladding applications.

5. Welding Process Compatibility

• Methods: Perfectly compatible with TIG (GTAW), MIG (GMAW), submerged arc (SAW), and plasma arc welding techniques.
• Shielding Gas: Argon or argon-helium mixtures preferred for TIG/MIG; INCOFLUX 7 flux is recommended for SAW to enhance performance.
• Wire Diameters: Available in 0.8-3.2 mm sizes, offered as spooled or straight rods for diverse usage.

6. Applications

• Industries: Widely utilized in aerospace (engine components, exhaust systems), chemical processing (reactors, pipelines), marine (valves, seawater systems), and oil/gas (wellhead equipment) industries.
• Materials Welded: Ideal for welding a variety of materials including INCONEL 625, INCOLOY 825, 20alloy, 9% Ni steel, and various dissimilar combinations such as nickel alloys to stainless steel.

7. Standards & Certifications

• AWS/ASME: Fully compliant with AWS A5.14, ASME SFA-5.14, and UNS N06625 standards, ensuring quality and reliability.
• Certifications: Proudly certified by ABS, NADCAP, and ISO 18274, meeting the stringent demands of critical industries.

8. Handling & Storage

• Moisture Control: Ensure optimal performance by storing in consistently dry conditions; our copper-coated variants significantly enhance conductivity for superior results.
• Pre-Weld Prep: For an immaculate weld, meticulously clean surfaces of oil, rust, and moisture. Employ low heat input to prevent embrittlement and achieve a flawless finish.

9. Packaging & Availability

• Packaging: Available in versatile packaging options of spools (5-15 kg) or straight rods, tailored to meet diverse welding needs.
• Lead Time: Efficient shipping within 3-15 days, expertly tailored to your order quantity, ensuring timely delivery for your projects.

Summary: ERNiCrMo-3 is an elite welding wire engineered for the most challenging environments. It boasts exceptional mechanical properties, unparalleled corrosion resistance, and seamless adaptability across a wide range of industries.

Product Description

AWS A5.4	ERNi-1	ERNiCu-7	ERNiCr-3	ERNiCrFe-5	ERNiCrMo-3	ERNiCrMo-4	ERNiCrMo-7
TS(N/mm^2)	460	541	671	560	790	729	780
EL(%)	30	39	39	30	43	33	35
C	0.02	0.02	0.03	0.03	0.0037	0.002	0.05
Mn	0.3	1.7	3.05	1	0.03	0.12	0.6
Si	0.16	0.44	0.37	0.04	0.029	0.07	0.02
P	0.0012	0.007	/	0.004	0.003	0.003	0.003
Ti	2.3	/	0.01	/	0.088	/	/
S	0.005	0.008	/	0.002	0.001	0.0015
Cr	/	/	19.86	15.7	21.95	15.9	16.7
Ni	96.5	65.68	72.8	75.06	64.65	REM	REM
Cu	/	REM	0.06	0.03	0.009	0.008	/
Mo	/	/	/	0.03	9.04	15.9	15.8
Nb	/	/	2.4	2.3	3.61	/	/
V	/	/	/	/	/	0.01	/
Fe	/	0.7	0.23	7.9	0.19	4.12	2.2