ERNiCrMo-3 Nickel Alloy Welding Wire
Product Introduction
1. Chemical Composition
ERNiCrMo-3 (AWS A5.14) is a distinguished nickel-chromium-molybdenum alloy, expertly crafted with utmost precision to deliver unparalleled performance.
- Primary Elements: Nickel (Ni: 58-62%), Chromium (Cr: 20-23%), Molybdenum (Mo: 8-10%), Niobium (Nb: 3.15-4.15%)
- Impurities: Ingeniously minimized impurities with low iron (Fe ≤1.0%), sulfur (S ≤0.02%), and phosphorus (P ≤0.015%) reduce the likelihood of cracking.
-
| Element |
content (wt%) |
| Nickel (Ni) |
≥58.0 |
| Chromium (Cr) |
20.0-23.0 |
| Iron (Fe) |
≤ 5.00 |
| Manganese (Mn) |
≤ 5.00 |
| Silicon (Si) |
≤ 0.50 |
| Carbon (C) |
≤ 0.10 |
| Copper (Cu) |
≤ 0.50 |
| Molybdenum (Mo) |
8.0-10.0 |
| Aluminum (Al) |
≤ 0.4 |
| Titanium (Ti) |
≤ 0.4 |
2. Mechanical Properties
- Tensile Strength: Achieving a formidable tensile strength of ≥760 MPa.
- Yield Strength: Yield strength measures a robust ≥420 MPa.
- Elongation: Ensuring flexibility with elongation of ≥27%.
- Impact Toughness: Exhibits exceptional resistance to fatigue and stress corrosion, making it ideal for applications from cryogenic conditions to elevated temperatures.
3. Physical Properties
- Density: A density of 8.4 g/cm³ ensures structural integrity.
- Melting Range: Withstands extreme conditions with a melting range of 1290-1350°C.
- Structure: Features a robust face-centered cubic lattice, transitioning to stable Ni3(Nb,Ti) phases post heat treatment around 650°C.
4. Key Features
- Corrosion Resistance: Offers superior resistance to pitting, crevice, and stress corrosion in challenging chloride, acidic, and marine settings.
- High-Temperature Stability: Maintains exceptional strength and oxidation resistance, even at soaring temperatures up to 1800°F (982°C).
- Versatility: Perfectly versatile for seamlessly welding dissimilar metals and ideal for surface cladding.
5. Welding Process Compatibility
- Methods: Expertly compatible with TIG (GTAW), MIG (GMAW), submerged arc (SAW), and plasma arc welding processes.
- Shielding Gas: Utilizes argon or argon-helium mixtures for TIG/MIG; INCOFLUX 7 flux is recommended for optimal SAW results.
- Wire Diameters: Available in flexible dimensions ranging from 0.8-3.2 mm, offered in spooled or straight rods.
6. Applications
- Industries: Vital for aerospace (engine components, exhaust systems), chemical processing (reactors, pipelines), marine (valves, seawater systems), and oil/gas (wellhead equipment).
- Materials Welded: Capable of welding a variety of materials such as INCONEL 625, INCOLOY 825, 20alloy, 9% Ni steel, and diverse combinations like nickel alloys to stainless steel.
7. Standards & Certifications
- AWS/ASME: Meets rigorous standards including AWS A5.14, ASME SFA-5.14, and UNS N06625.
- Certifications: Proudly certified by prestigious bodies such as ABS, NADCAP, and ISO 18274 for use in critical industries.
8. Handling & Storage
- Moisture Control: Ensure immaculate storage in dry conditions to maintain the wire's integrity. Copper-coated variants are specifically engineered to enhance electrical conductivity for seamless performance.
- Pre-Weld Prep: Thoroughly cleanse surfaces of any oil, rust, and moisture to ensure optimal weld quality. Employ low heat input techniques to prevent any potential embrittlement, safeguarding weld durability.
9. Packaging & Availability
- Packaging: Available in versatile packaging options including spools ranging from 5 to 15 kg or as straight rods, catering to diverse industrial requirements.
- Lead Time: Reliable and swift, typically shipping within a span of 3 to 15 days, contingent upon the order quantity, ensuring timely delivery.
Summary: The ERNiCrMo-3 welding wire is meticulously crafted for high-stakes environments, boasting unrivaled mechanical resilience, exceptional corrosion resistance, and versatile adaptability across various high-performance industries.
Our advantages
1. Technological leadership: Pioneering breakthroughs in patented formulas and innovative processes
Exclusive alloy formula: With an esteemed Dutch patent (patent number: 2029411), this formula masterfully balances corrosion resistance (salt spray test ≥ 1000 hours) with formidable high temperature strength (tensile strength ≥ 790MPa). This is achieved through a precise calibration of the nickel, chromium, and molybdenum composition (Ni ≥ 58%, Cr 20-23%, Mo 8-10%), surpassing the ASTM B166 standard significantly.
Advanced process guarantee: Leveraging a dual metallurgical process (VIM+ESR) alongside cutting-edge nano polishing technology, this ensures unparalleled purity of the welding wire composition, a polished surface smoothness Ra ≤ 0.2 μm, and precise tolerance control ± 0.001mm, perfectly meeting high-precision automated welding demands.
2. Full scenario technical barriers: Tailored to meet the demanding needs of high-end manufacturing
Extreme environmental coverage: Whether in the depths of the ocean or within the extreme environments of aircraft engines (with resistance to 1000°C high-temperature creep), this wire stands resilient against the toughest conditions found in petrochemicals, nuclear power, and new energy sectors.
Multi-functional compatibility: Supports versatile welding of dissimilar metals, such as nickel-based alloys to stainless steel, or 9% Ni steel overlay welding. It ensures consistent and stable weld formations, reducing susceptibility to hot cracks by 40%, and considerably cutting down on subsequent processing costs.
3. Flexible production and full cycle service
Customization capability: With nearly two decades of technological expertise, we offer flexible non-standard specifications (diameter 0.6-4.0mm) and specialized coatings, with a brisk response cycle reduced to just 3 days.
Dual guarantee of delivery and quality control:
Stable production: Our state-of-the-art fully automated production line boasts a remarkable monthly capacity of 100 tons, ensuring regular orders are delivered promptly within 15 days, achieving an impressive on-time delivery rate of ≥ 98%.
Quality commitment: Rigorous quality assurance processes are conducted across 12 inspection stages from raw materials to finished products, resulting in a remarkably low defect rate of less than 0.05%. Our products are certified by ISO 9001, CE, and other prestigious standards.
Worry-free after-sales service:
Enjoy peace of mind with a 24-month ultra-long warranty and a swift 48-hour global technical response;
Comprehensive support including welding process package development, expert technical guidance, and meticulous quality traceability services.
________________________________________
Optimization Explanation
1. Structured layering: Seamlessly merge the concepts of 'technological leadership' with 'unique formula technology', organizing them into a cohesive narrative of 'technology, scenario, service' to emphasize our end-to-end advantages from research and development through to implementation.
2. Data quantification: Enhance credibility by incorporating solid metrics such as patent numbers, performance parameters, and defect rates to provide measurable evidence of our superior quality.
3. Scenario-based expression: Clearly communicate the real-world application value of our product in sectors like petrochemicals and nuclear power, showcasing our technical barriers.
4. Service differentiation: Enhance the uniqueness of our offerings by refining our customization capabilities and after-sales terms. Elevate your experience with our exceptional service, characterized by a 'quick response & long-term guarantee' commitment that strengthens our competitive edge.
Other major products in the same category
| AWS A5.4 |
ERNi-1 |
ERNiCu-7 |
ERNiCr-3 |
ERNiCrFe-5 |
ERNiCrMo-3 |
ERNiCrMo-4 |
ERNiFeCr-1 |
Tensile Strength
(N/mm2) |
514 |
541 |
671 |
651 |
819 |
729 |
602 |
Elongation
(%) |
44 |
39 |
41 |
45 |
39 |
45 |
33 |
| C |
0.02 |
0.02 |
0.03 |
0.06 |
0.037 |
0.012 |
0.02 |
| Mn |
0.24 |
3.21 |
3.05 |
0.51 |
0.06 |
0.5 |
0.5 |
| Si |
0.34 |
0.68 |
0.12 |
0.14 |
0.11 |
0.01 |
0.11 |
| P |
0.34 |
1.53 |
2.4 |
1.99 |
3.37 |
0.23 |
0.81 |
| Ti |
0.34 |
1.53 |
/ |
/ |
/ |
/ |
0.81 |
| S |
0.14 |
0.47 |
1.41 |
6.82 |
3.9 |
5.4 |
28.24 |
| Cr |
/ |
/ |
19.86 |
14.79 |
21.55 |
15.9 |
22.61 |
| Ni |
95.5 |
65.68 |
72.8 |
75.06 |
61.65 |
REM |
42.91 |
| Cu |
0.01 |
REM |
0.03 |
0.03 |
/ |
/ |
/ |
| Mo |
0.01 |
REM |
0.03 |
0.03 |
8.49 |
16 |
2.67 |
| Nb |
/ |
|
2.4 |
1.99 |
3.37 |
/ |
|
| V |
/ |
|
|
|
|
0.23 |
|
| Fe |
0.14 |
0.47 |
1.41 |
6.82 |
3.9 |
5.4 |
28.24 |
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