Inconel 625 Welding Wire for Reliable Oxidation Resistance Above 1200°C

• Customization: Available
• Type: Rolling Wire
• Material: Nickel / Nickel Alloy
• Model NO.: ERNiCrMo-3
• Flux Containing: Not Containing Flux
• Slag Characteristic: Acidic
• Extended Length: >20mm
• Equivalent: AWS A5.11 and A5.14
• Versatile Welding: INCONEL 600, INCOLOY alloys
• Oxidation Resistance: +1200°C under sulfur-free conditions
• Power Generation: Nuclear and thermal power equipment
• Chemical Processing: Reactors, pipelines: Reactors, pipelines.
• Marine: Seawater systems, offshore platforms.
• Automotive: High-temperature exhaust systems.
• Transport Package: 1kg/5kg/15kg/Spool(Tube)
• Specification: 0.6/0.8/1.0/1.2/1.6/2.0/2.5/3.2/4.0mm
• Trademark: Jiuzhou
• Origin: China
• HS Code: 7505220000
• Production Capacity: 200000kg/Year

Product Description

ERNiCrMo-3 Nickel Alloy Welding Wire
Product Introduction
1. Chemical Composition
ERNiCrMo-3 (AWS A5.14) is a premium nickel-chromium-molybdenum alloy, meticulously crafted with precise elemental control to ensure unmatched performance and reliability.

• Primary Elements: Nickel (Ni: 58-62%), Chromium (Cr: 20-23%), Molybdenum (Mo: 8-10%), Niobium (Nb: 3.15-4.15%)
• Impurities: Designed with low levels of iron (Fe ≤1.0%), sulfur (S ≤0.02%), and phosphorus (P ≤0.015%) to significantly reduce the occurrence of cracking.

• Element	content (wt%)
  Nickel (Ni)	≥58.0
  Chromium (Cr)	20.0-23.0
  Iron (Fe)	≤ 5.00
  Manganese (Mn)	≤ 5.00
  Silicon (Si)	≤ 0.50
  Carbon (C)	≤ 0.10
  Copper (Cu)	≤ 0.50
  Molybdenum (Mo)	8.0-10.0
  Aluminum (Al)	≤ 0.4
  Titanium (Ti)	≤ 0.4

2. Mechanical Properties

• Tensile Strength: ≥760 MPa .
• Yield Strength: ≥420 MPa .
• Elongation: ≥27%
• Impact Toughness: Exhibits exceptional resistance to fatigue and stress corrosion cracking, making it ideal for applications ranging from cryogenic to high temperatures.

3. Physical Properties

• Density: 8.4 g/cm³ .
• Melting Range: 1290-1350°C .
• Structure: Features a face-centered cubic lattice, transitioning into stable Ni3(Nb,Ti) phases post heat treatment at approximately 650°C.

4. Key Features

• Corrosion Resistance: Offers unparalleled resistance to pitting, crevice corrosion, and stress corrosion cracking, even in harsh chloride, acidic, and marine conditions.
• High-Temperature Stability: Retains outstanding strength and oxidation resistance up to 1800°F (982°C).
• Versatility: Perfectly suited for welding a variety of dissimilar metals, including carbon steel to nickel alloys, as well as surface cladding applications.

5. Welding Process Compatibility

• Methods: Seamlessly compatible with TIG (GTAW), MIG (GMAW), submerged arc (SAW), and plasma arc welding techniques.
• Shielding Gas: Utilizes argon or argon-helium mixtures for TIG/MIG welding; INCOFLUX 7 flux recommended for SAW to ensure superior weld quality.
• Wire Diameters: Available in a range of 0.8-3.2 mm, offered as either spooled or straight rods for optimal flexibility.

6. Applications

• Industries: Widely used across aerospace (engine components, exhaust systems), chemical processing (reactors, pipelines), marine (valves, seawater systems), and oil/gas (wellhead equipment) sectors.
• Materials Welded: Compatible with INCONEL 625, INCOLOY 825, 20alloy, 9% Ni steel, and various dissimilar metal combinations like nickel alloys to stainless steel.

7. Standards & Certifications

• AWS/ASME: Meets the rigorous standards of AWS A5.14, ASME SFA-5.14, and UNS N06625, ensuring exceptional quality and reliability.
• Certifications: Certified by ABS, NADCAP, and ISO 18274, affirming its suitability for critical industrial applications.

8. Handling & Storage

• Moisture Control: Ensure optimal performance by storing in dry conditions, where copper-coated variants further enhance conductivity and reduce moisture impact.
• Pre-Weld Prep: Achieve superior weld quality by meticulously cleaning surfaces of oil, rust, and moisture. Employ low heat input techniques to prevent embrittlement, guaranteeing the integrity of your welds.

9. Packaging & Availability

• Packaging: Available in versatile formats such as spools (5-15 kg) or straight rods, tailored to your specific welding needs.
• Lead Time: Your order typically ships within 3-15 days, contingent upon quantity, ensuring timely delivery for your projects.

Summary: ERNiCrMo-3 represents the pinnacle of welding wire technology, designed for the most demanding environments. It combines unmatched mechanical strength, superior corrosion resistance, and cross-industry adaptability.

Our advantages

1. Technological leadership: Pioneering breakthroughs with patented formulas and cutting-edge processes.

Our exclusive alloy formula, backed by a Dutch invention patent (patent number: 2029411), achieves an extraordinary balance of corrosion resistance (with salt spray tests lasting ≥ 1000 hours) and exceptional high-temperature strength (tensile strength ≥ 790MPa). This is accomplished by precisely calibrating the nickel, chromium, and molybdenum ratios (Ni ≥ 58%, Cr 20-23%, Mo 8-10%), outperforming ASTM B166 standards.

Through our advanced process guarantee, we adopt a dual metallurgical process (VIM+ESR) coupled with nano polishing technology. This ensures a pure composition of the welding wire, with surface smoothness Ra ≤ 0.2 μm, and precision tolerance control at ± 0.001mm, making it ideal for high-precision automated welding scenarios.

2. Full scenario technical barriers: Seamlessly adapting to the rigorous demands of high-end manufacturing needs.

Designed to excel in extreme environments, our product covers a vast range of applications. From resisting seawater corrosion in deep-sea equipment to withstanding 1000°C high-temperature creep in aircraft engines, it stands robust in fields like petrochemicals, nuclear power, and new energy.

Our welding wire offers multifunctional compatibility, adept at welding dissimilar metals like nickel-based alloys, stainless steel, and 9% Ni steel overlay welding. It ensures uniform and stable welds, reducing hot crack sensitivity by 40% and lowering subsequent processing costs.

3. Flexible production and comprehensive full-cycle service

Customization is at the heart of our production, with nearly 20 years of technological expertise allowing us to deliver non-standard specifications (diameter 0.6-4.0mm) and special coatings. Our agile response cycle is streamlined to 3 days.

Offering a dual guarantee of delivery and quality control:

Our stable production ensures a monthly capacity of 100 tons on a fully automated production line, delivering regular orders within 15 days with an on-time rate of ≥ 98%.

We are committed to quality, performing 12 meticulous quality inspections from raw materials to finished products, maintaining a defect rate of less than 0.05%, and achieving ISO 9001, CE, and other certifications.

Enjoy worry-free after-sales service:

Benefit from a 24-month ultra-long warranty and a prompt 48-hour global technical response.

Our team provides comprehensive welding process package development, technical guidance, and quality traceability services, ensuring peace of mind with every purchase.

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Optimization Explanation

1. Structured layering: Integrate the segments on 'technological leadership' and 'unique formula technology' to articulate advantages from R&D to implementation, showcasing a complete value chain.

2. Data quantification: Enhance credibility with clear data points, including patent numbers and performance parameters, reinforcing our technological edge.

3. Scenario-based expression: Articulate the product's real-world benefits in industries like petrochemicals and nuclear power, emphasizing our technical prowess and market adaptability.

4. Service differentiation: Elevate your business edge by refining customized solutions and tailored after-sales terms, thereby amplifying the competitive advantage of our renowned 'quick response & long-term guarantee' service.

Explore our exceptional array of other major products within the same category, each crafted with precision to meet the exacting standards of your industry needs.

AWS A5.4	ERNi-1	ERNiCu-7	ERNiCr-3	ERNiCrFe-5	ERNiCrMo-3	ERNiCrMo-4	ERNiFeCr-1
Tensile Strength (N/mm^2)	514	541	671	651	819	729	602
Elongation (%)	44	39	41	45	39	45	33
C	0.02	0.02	0.03	0.06	0.037	0.012	0.02
Mn	0.24	3.21	3.05	0.51	0.06	0.5	0.5
Si	0.34	0.68	0.12	0.14	0.11	0.01	0.11
P	0.34	1.53	2.4	1.99	3.37	0.23	0.81
Ti	0.34	1.53	/	/	/	/	0.81
S	0.14	0.47	1.41	6.82	3.9	5.4	28.24
Cr	/	/	19.86	14.79	21.55	15.9	22.61
Ni	95.5	65.68	72.8	75.06	61.65	REM	42.91
Cu	0.01	REM	0.03	0.03	/	/	/
Mo	0.01	REM	0.03	0.03	8.49	16	2.67
Nb	/		2.4	1.99	3.37	/
V	/					0.23
Fe	0.14	0.47	1.41	6.82	3.9	5.4	28.24