ERNiCrMo-3 Nickel Alloy Welding Wire for High-Strength Joints

• Customization: Available
• Type: Casting Wire
• Material: Nickel / Nickel Alloy
• Model NO.: ERNiCrMo-3
• Flux Containing: Not Containing Flux
• Slag Characteristic: Acidic
• Extended Length: <10mm
• Standards: AWS A5.14 (nickel-alloy electrodes/rods), ASTM B56
• Certifications: ISO 18274, NADCAP
• Processes: MIG (GMAW), TIG (GTAW), SAW (submerged arc welding
• Uses: Cladding, overlay, high-stress joints, or cryogeni
• Transport Package: 1kg/5kg/15kg/Spool(Tube)
• Specification: 0.6/0.8/1.0/1.2/1.6/2.0/2.5/3.2/4.0mm
• Trademark: Jiuzhou
• Origin: China
• HS Code: 7505220000
• Production Capacity: 200000kg/Year

Product Description

ERNiCrMo-3 Nickel Alloy Welding Wire
1. Chemical Composition
Introducing the ERNiCrMo-3 (AWS A5.14), a masterfully crafted nickel-chromium-molybdenum alloy. Its precisely controlled elemental composition guarantees unparalleled high performance:

• Primary Elements: Nickel (Ni: 58-62%), Chromium (Cr: 20-23%), Molybdenum (Mo: 8-10%), Niobium (Nb: 3.15-4.15%)
• Impurities: Designed with low levels of iron (Fe ≤1.0%), sulfur (S ≤0.02%), and phosphorus (P ≤0.015%) to significantly reduce cracking risks and enhance integrity.

2. Mechanical Properties

• Tensile Strength: A robust tensile strength of ≥760 MPa ensures durability and reliability.
• Yield Strength: Yield strength stands at an impressive ≥420 MPa, promising consistent performance.
• Elongation: Elongation at ≥27% offers excellent flexibility and adaptability.
• Impact Toughness: Exhibits outstanding resistance to fatigue and stress corrosion cracking, perfect for applications ranging from cryogenic temperatures to high-temperature extremes.

3. Physical Properties

• Density: With a density of 8.4 g/cm³, it's both light and durable.
• Melting Range: A melting range between 1290-1350°C ensures high thermal stability.
• Structure: Featuring a face-centered cubic lattice structure, transitioning to stable Ni3(Nb,Ti) phases post heat treatment at ~650°C for enhanced durability.

4. Key Features

• Corrosion Resistance: Provides exceptional resistance to pitting, crevice corrosion, and stress corrosion cracking, making it ideal for chloride, acidic, and marine environments.
• High-Temperature Stability: Retains strength and oxidation resistance even at high temperatures up to 1800°F (982°C).
• Versatility: Perfectly suited for welding dissimilar metals such as carbon steel to nickel alloys and for surface cladding purposes.

5. Welding Process Compatibility

• Methods: Compatible with a range of welding methods including TIG (GTAW), MIG (GMAW), submerged arc (SAW), and plasma arc welding for maximum flexibility.
• Shielding Gas: Use argon or argon-helium gas mixtures for TIG/MIG; INCOFLUX 7 flux is recommended for optimal results in SAW.
• Wire Diameters: Available in versatile diameters of 0.8-3.2 mm, offered as spooled or straight rods to suit diverse needs.

6. Applications

• Industries: Widely applied in aerospace (engine components, exhaust systems), chemical processing (reactors, pipelines), marine (valves, seawater systems), and oil/gas sectors (wellhead equipment).
• Materials Welded: Capable of welding materials such as INCONEL 625, INCOLOY 825, 20alloy, 9% Ni steel, and various dissimilar material combinations like nickel alloys to stainless steel.

7. Standards & Certifications

• AWS/ASME: Fully compliant with AWS A5.14, ASME SFA-5.14, and UNS N06625 standards, ensuring top-tier quality and reliability.
• Certifications: Proudly certified by ABS, NADCAP, and ISO 18274, making it ideal for critical industries.

8. Handling & Storage

• Moisture Control: Ensure the highest performance by storing in dry conditions; the copper-coated variants are designed to enhance conductivity, providing superior welding results.
• Pre-Weld Prep: Prepare your surfaces meticulously by removing oil, rust, and moisture. Use low heat input to prevent embrittlement and guarantee top-quality welds.

9. Packaging & Availability

• Packaging: Available as versatile spools ranging between 5 and 15 kg, or as straight rods to meet diverse welding needs.
• Lead Time: Efficient logistics ensure that orders typically ship within 3-15 days, dependent on quantity, to keep your projects on schedule.

Summary: ERNiCrMo-3 is an elite welding wire crafted for the most demanding environments, offering a blend of robust mechanical properties and exceptional corrosion resistance. Its adaptability makes it indispensable across a myriad of industries.

Product Description

AWS A5.4	ERNi-1	ERNiCu-7	ERNiCr-3	ERNiCrFe-5	ERNiCrMo-3	ERNiCrMo-4	ERNiCrMo-7
TS(N/mm^2)	460	541	671	560	790	729	780
EL(%)	30	39	39	30	43	33	35
C	0.02	0.02	0.03	0.03	0.0037	0.002	0.05
Mn	0.3	1.7	3.05	1	0.03	0.12	0.6
Si	0.16	0.44	0.37	0.04	0.029	0.07	0.02
P	0.0012	0.007	/	0.004	0.003	0.003	0.003
Ti	2.3	/	0.01	/	0.088	/	/
S	0.005	0.008	/	0.002	0.001	0.0015
Cr	/	/	19.86	15.7	21.95	15.9	16.7
Ni	96.5	65.68	72.8	75.06	64.65	REM	REM
Cu	/	REM	0.06	0.03	0.009	0.008	/
Mo	/	/	/	0.03	9.04	15.9	15.8
Nb	/	/	2.4	2.3	3.61	/	/
V	/	/	/	/	/	0.01	/
Fe	/	0.7	0.23	7.9	0.19	4.12	2.2