ERNiCrMo-3 Filler Welding Wire for Superior Joint Strength

• Customization: Available
• Type: Rolling Wire
• Material: Nickel / Nickel Alloy
• Model NO.: ERNiCrMo-3
• Flux Containing: Not Containing Flux
• Slag Characteristic: Acidic
• Extended Length: >20mm
• Transport Package: 1kg/5kg/15kg/Spool(Tube)
• Specification: 0.6/0.8/1.0/1.2/1.6/2.0/2.5/3.2/4.0mm
• Trademark: Jiuzhou
• Origin: China
• HS Code: 7505220000
• Production Capacity: 200000kg/Year
• Package Size: 30.10cm * 30.10cm * 11.50cm
• Package Gross Weight: 16.000kg

Product Description

ERNiCrMo-3 Nickel Alloy Welding Wire
1. Chemical Composition
ERNiCrMo-3 (AWS A5.14) is a superior nickel-chromium-molybdenum alloy, meticulously engineered with precise elemental control to ensure unmatched performance and reliability:

• Primary Elements: Nickel (Ni: 58-62%), Chromium (Cr: 20-23%), Molybdenum (Mo: 8-10%), Niobium (Nb: 3.15-4.15%) - each element harmoniously contributing to the alloy's exceptional properties.
• Impurities: Stringently controlled low levels of iron (Fe ≤1.0%), sulfur (S ≤0.02%), and phosphorus (P ≤0.015%) dramatically reduce cracking risks, ensuring structural integrity.

2. Mechanical Properties

• Tensile Strength: ≥760 MPa - delivering robust performance in demanding conditions.
• Yield Strength: ≥420 MPa - offering reliable strength under stress.
• Elongation: ≥27% - ensuring flexibility and ductility in various applications.
• Impact Toughness: Demonstrates high resistance to fatigue and stress corrosion cracking, making it ideal for both cryogenic and high-temperature applications.

3. Physical Properties

• Density: 8.4 g/cm³ - ensuring a solid and reliable structure.
• Melting Range: 1290-1350°C - offering a wide range for effective processing.
• Structure: Features a face-centered cubic lattice, transitioning to stable Ni3(Nb,Ti) phases after heat treatment at ~650°C, enhancing its structural stability.

4. Key Features

• Corrosion Resistance: Exhibits excellent resistance to pitting, crevice corrosion, and stress corrosion cracking in challenging chloride, acidic, and marine environments.
• High-Temperature Stability: Maintains formidable strength and oxidation resistance up to 1800°F (982°C), suitable for high-performance scenarios.
• Versatility: Perfectly tailored for welding dissimilar metals (e.g., carbon steel to nickel alloys) and efficient surface cladding, demonstrating its adaptability.

5. Welding Process Compatibility

• Methods: Fully compatible with TIG (GTAW), MIG (GMAW), submerged arc (SAW), and plasma arc welding, offering flexibility across various methods.
• Shielding Gas: Utilizes argon or argon-helium mixtures for TIG/MIG; recommends INCOFLUX 7 flux for SAW to ensure optimal results.
• Wire Diameters: Available in 0.8-3.2 mm (spooled or straight rods) to meet diverse application needs.

6. Applications

• Industries: Widely used in aerospace (engine components, exhaust systems), chemical processing (reactors, pipelines), marine (valves, seawater systems), and oil/gas (wellhead equipment), showcasing its industry-wide adaptability.
• Materials Welded: Capable of welding INCONEL 625, INCOLOY 825, 20alloy, 9% Ni steel, and dissimilar combinations (e.g., nickel alloys to stainless steel), ensuring high-quality joints.

7. Standards & Certifications

• AWS/ASME: Fully compliant with AWS A5.14, ASME SFA-5.14, and UNS N06625, guaranteeing adherence to rigorous industry standards.
• Certifications: Holds prestigious certifications such as ABS, NADCAP, and ISO 18274, reinforcing its credibility in critical industries.

8. Handling & Storage

• Moisture Control: Ensure utmost protection by storing the product in optimally dry conditions to preserve its quality. The copper-coated variants offer enhanced conductivity, making them a superior choice.
• Pre-Weld Prep: Achieve perfect welds by meticulously cleaning surfaces from oil, rust, and moisture. Employ low heat input to maintain structural soundness and prevent any embrittlement.

9. Packaging & Availability

• Packaging: Conveniently available in spools (5-15 kg) or as straight rods, allowing flexibility in usage to meet diverse welding requirements.
• Lead Time: Efficiently ships within 3-15 days, tailored to order quantities, ensuring timely delivery for your project needs.

Summary: ERNiCrMo-3 stands as an elite welding wire, purposefully designed for demanding conditions. It offers exceptional mechanical strength, unparalleled corrosion resistance, and versatile adaptability across various industrial applications.

AWS A5.4	ERNi-1	ERNiCu-7	ERNiCr-3	ERNiCrFe-5	ERNiCrMo-3	ERNiCrMo-4	ERNiFeCr-1
Tensile Strength (N/mm^2)	514	541	671	651	819	729	602
Elongation (%)	44	39	41	45	39	45	33
C	0.02	0.02	0.03	0.06	0.037	0.012	0.02
Mn	0.24	3.21	3.05	0.51	0.06	0.5	0.5
Si	0.34	0.68	0.12	0.14	0.11	0.01	0.11
P	0.34	1.53	2.4	1.99	3.37	0.23	0.81
Ti	0.34	1.53	/	/	/	/	0.81
S	0.14	0.47	1.41	6.82	3.9	5.4	28.24
Cr	/	/	19.86	14.79	21.55	15.9	22.61
Ni	95.5	65.68	72.8	75.06	61.65	REM	42.91
Cu	0.01	REM	0.03	0.03	/	/	/
Mo	0.01	REM	0.03	0.03	8.49	16	2.67
Nb	/		2.4	1.99	3.37	/
V	/					0.23
Fe	0.14	0.47	1.41	6.82	3.9	5.4	28.24